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Fast Flow Future for Heavy-Duty Hydrogen Trucks; Expanded Capabilities at NREL Demonstrate High-Flow-Rate Hydrogen Fueling for Heavy-Duty Applications

The ultimate goal is to compete with conventional fueling times of diesel vehicles (roughly 10 minutes), which translates to an ambitious hydrogen gas mass flow rate of 10 kg/min average (20 kg/min peak) based on a maximum onboard vehicle storage potential of 100kg hydrogen gas. This rate is roughly 10 times the average mass flow rate currently used for light-duty FCEVs.

On April 26, 2022, the IHS team exceeded this mass flow rate goal, demonstrating an average mass flow rate of 14 kg/min (21 kg/min peak) with a 40.3 kg fill into a bank of 8 hydrogen storage tanks—similar to those used by HD vehicles—in 2.87 minutes. This intermediate milestone will pave the way for the project to meet the ultimate milestone of completing a 60-80kg fill in under 10 minutes with the fast mass flow rates.

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